Powder blending & packing · Sofia, Bulgaria+359 890 99 19 23singlecelledbulgaria@gmail.comWhatsAppViber

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Our facility

Our facility & equipment.

Blending, dosing, sealing and coding under one roof in Sofia, Bulgaria. Every machine on our packing floor is brand new.

How a sachet is made

From roll film to finished sachet

FLOWCHART · FROM ROLL FILM TO FINISHED SACHET14 steps, fully automatic, in one machine cycle.STAGE 1 · BAG MAKINGSTAGE 2 · PULL & CUTSTAGE 3 · OPEN & FILLSTAGE 4 · SEAL & OUTPUT01Film unwindingPrinted roll film, up toØ400 mm02Bag formingFilm folded into sachetshape03Film guidingKept straight andcentred04Print-mark checkPhotocell reads theregister mark05Bottom sealing4-side seal sachets06Side sealingVertical seals on bothsides07Easy-tear notchPunched into the edge08Servo film pullExact length every time09CuttingSingle sachets, cleancut10Vacuum openingSuction cups open themouth11Air flushAir jet opens the bottom12Servo auger fillingAccurate dose,anti-clump13Top sealingPID-controlled heat seal14OutputCoded, counted, ready toboxSachet opened?sensor checkYES → fill & sealNONot filled, not sealedNo powder lost on a bad sachetOne turn of the cam-driven main shaft = one finished sachet · encoder + PLC time every station to the degree · 50–70 sachets per minuteWHITELABLE

Equipment

What runs your product.

MachineUseCapacity
Automatic horizontal form-fill-seal lineSachets, stick packs and small doy-packs from roll filmUp to 4,000 packs/hour · 60×80 to 130×180 mm · up to 220 ml
V-blenderHomogeneous dry powder blending300 L per batch
Auger fillers (2 large, 2 small)Precision dosing into pouches, bags and jars10 g – 2 kg per pack
Pouch heat sealerSealing doy-packs, zipper pouches and bags100 g – 2 kg pouches
Induction sealerTamper-evident induction foil on jars and bottlesJars and bottles
Batch & date coderBatch number and best-before on every packAll formats

Location

Sofia, Bulgaria.

Production: Modern Predgradie, 3019 St. No. 3v, Sofia. Shipping EXW Sofia or delivered across the EU.

  • BFSA-registered manufacturer
  • HACCP food-safety system
  • GMP, ISO 22000 & ISO 9001 in progress
  • Visits by appointment for qualified buyers

Request a quote

See your product on our line.

Book a call or a visit, or send your brief for a quote within 48 hours.

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